Overview

To help our customer break through market homogeneity and improve processing efficiency, we delivered a high-performance Laser Welding Equipment Solution built with INCT servo system, gear reducer, rack & pinion, and linear guide blocks. Through precise motion control and robust mechanical integration, the customer successfully enhanced productivity, improved product competitiveness, and strengthened their brand position in the welding equipment industry.

Project Background

In a highly competitive laser welding equipment market, most machines share similar performance levels, making it difficult for manufacturers to differentiate. Moreover, aggressive price pressure from end-users further reduces profit margins. Traditional welding machines typically offer only 200 mm/s processing speed, limiting throughput and customer ROI.

The customer required a solution that could:

🎯Deliver significantly higher processing efficiency

🎯Provide stable performance under high-speed welding

🎯Maintain precision and repeatability

🎯Reduce system failures and after-sales load

🎯Strengthen competitiveness in a saturated market

Machine Specifications

Parameter	Unit	Value
Laser Power	kW	8
Max. X/Y Axis Speed	m/min	30
Max. X/Y Axis Acceleration	G	0.6
X/Y Axis Positioning Accuracy	mm	±0.03
X/Y Axis Repeatability	mm	±0.02

These indicators require a motion system capable of delivering high speed, high rigidity, and high precision simultaneously—making reliable components essential.

Key INCT Components Used

1️⃣ INCT Servo Motor System
Ensures fast response, stable torque output, and precise speed control for high-speed welding paths.

2️⃣ INCT Gear Reducer
Provides low backlash and smooth transmission for stable welding seams at elevated speeds.

3️⃣ INCT Rack & Pinion System
Delivers high rigidity and durability, supporting long-stroke, high-speed motion without accuracy loss.

4️⃣ INCT Linear Guideways & Blocks
Maintain precision and stability under high dynamic loads, ensuring consistent repeatability.

Customer Pain Points & How We Solved Them

1. Severe Product Homogenization

Pain Point:

Market products share similar specifications, making differentiation difficult.

Our Solution:

By integrating high-performance INCT transmission components and optimizing motion control architecture, we improved the machine’s acceleration and responsiveness, helping the customer stand out with superior performance.

2. Low Profit Margin Due to End-User Price Pressure

Pain Point:

End customers push prices down, reducing profit margins.

Our Solution:

We helped the customer build a higher-value, higher-efficiency system, enabling premium pricing justified by measurable productivity gains. The machine’s superior output became a strong selling point in negotiations.

3. Low Processing Efficiency in Market Common Equipment

Pain Point:

Typical market speed: 200 mm/s

Our Achievement:

Optimized system enabled stable welding at 300 mm/s, increasing efficiency by 50%.

This was achieved via:

👉 High-response INCT servo control

👉 Optimized reducer-rack matching

👉 Low-friction, high-precision linear guides

👉 Professional mechanical integration

Why the Project Succeeded

1. Professional Electrical Integration Team

✅ Rigorous system calculations for motor sizing

✅ Stable servo tuning for smooth high-speed welding

✅ Rich commissioning experience covering multiple industries

2. Professional Mechanical Engineering Support

✅ Structural optimization for rigidity and vibration control

✅ Precision assembly ensuring accuracy retention

✅ Fast on-site guidance and troubleshooting

3. A Service Philosophy Focused on Customer Success

✅ Full-cycle support from design to after-sales

✅ Long-term stable operation as our commitment

✅ "Empowering customers' success" as the team's core tenet

Results & Customer Benefits

🚀 50% increase in welding speed (300 mm/s vs. market standard 200 mm/s)

🚀 Higher accuracy and repeatability, meeting strict welding quality requirements

🚀 Reduced downtime thanks to reliable INCT components

🚀 Stronger competitiveness in a saturated market

🚀 Improved profitability despite market price pressure