INCT Integrated Solutions - High-Speed Top Cover Welding Machine


Application Background

In the fields of new energy and precision manufacturing, top cover welding requires extremely high speed and precision. Traditional solutions often struggle to balance efficiency and weld quality at high speeds, especially at corners where unstable power output can cause inconsistent weld seams.

Machine Features

• Welding speed up to 300mm/s, significantly improving production efficiency

• Small corner radius requires constant power welding, placing high demands on the motion system

INCT Solution

1️⃣ INCT Linear Motor — Delivers high thrust and precise positioning to ensure stable welding performance

2️⃣ INCT Module — Modular design for easy integration, enhancing overall equipment efficiency

3️⃣ INCT Roller Guide — High rigidity structure that maximizes the performance of the linear motor

Solution Highlights

High-Speed Dynamic Response: Linear motors provide excellent acceleration and deceleration performance, ensuring speed reduction at corners stays within 3%, maintaining weld continuity and consistency

High-Rigidity Support: Roller guide ensures stable structure, enabling high-precision operation under high speed and heavy load conditions

Optimized System Performance: INCT modules, motors, and guides work together to deliver higher processing yield and lower maintenance costs

Values

With INCT’s motion control solution, the high-speed top cover welding machine achieves significantly higher productivity while ensuring welding quality and stability. This gives customers in battery packaging and other new energy applications a stronger competitive advantage.

Application Background

In the fields of new energy and precision manufacturing, top cover welding requires extremely high speed and precision. Traditional solutions often struggle to balance efficiency and weld quality at high speeds, especially at corners where unstable power output can cause inconsistent weld seams.

Machine Features

• Welding speed up to 300mm/s, significantly improving production efficiency

• Small corner radius requires constant power welding, placing high demands on the motion system

INCT Solution

1️⃣ INCT Linear Motor — Delivers high thrust and precise positioning to ensure stable welding performance

2️⃣ INCT Module — Modular design for easy integration, enhancing overall equipment efficiency

3️⃣ INCT Roller Guide — High rigidity structure that maximizes the performance of the linear motor

Solution Highlights

High-Speed Dynamic Response: Linear motors provide excellent acceleration and deceleration performance, ensuring speed reduction at corners stays within 3%, maintaining weld continuity and consistency

High-Rigidity Support: Roller guide ensures stable structure, enabling high-precision operation under high speed and heavy load conditions

Optimized System Performance: INCT modules, motors, and guides work together to deliver higher processing yield and lower maintenance costs

Values

With INCT’s motion control solution, the high-speed top cover welding machine achieves significantly higher productivity while ensuring welding quality and stability. This gives customers in battery packaging and other new energy applications a stronger competitive advantage.


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